Complete equipement, including a main extruder, auxiliary extruder, cooling tank, cutting machine, electric cabinet, blowing drying machine and pick up container.
A plastic granulation machine, also known as a plastic granulator or plastic pelletizer, is a device used to transform plastic waste into small, uniform plastic pellets or granules. These pellets can be used as raw materials for various plastic manufacturing processes, such as injection molding, extrusion, and blow molding.
Feeding: Plastic waste, such as discarded plastic products or post-industrial plastic scraps, is fed into the machine's hopper or feeding system. The waste is usually in the form of larger pieces or chunks.
Shredding: The plastic waste is first shredded into smaller pieces using blades or knives. This step helps in reducing the size of the plastic and preparing it for further processing.
Grinding: The shredded plastic is then further reduced in size through grinding. Grinding mechanisms, such as rotating blades or a rotor, break down the plastic waste into even smaller particles. This process increases the surface area of the plastic, making it easier to melt and form into pellets.
Melting and Extrusion: The ground plastic particles are fed into a heating chamber within the granulator machine. Heat is applied to melt the plastic particles. The molten plastic is then forced through a die or a screen with small holes to create cylindrical strands or filaments. The strands are formed by the action of rotating screws or rollers within the machine.
Cutting and Cooling: As the strands exit the machine, they are cut into uniform lengths by a cutting mechanism. This results in the formation of plastic pellets or granules. The pellets are usually cooled using air or water to solidify them and prevent sticking or clumping. In some cases, a vibrating system is used to separate and cool the pellets.
Collection and Packaging: The plastic pellets are collected and stored in containers or bags. They are then ready to be used as raw material in various plastic manufacturing processes, including injection molding, extrusion, or blow molding.
The entire process is typically controlled and monitored by a control panel that allows operators to adjust parameters such as temperature, speed, and cutting length to achieve the desired pellet quality and production efficiency.
This universal plastic granulator can be used for a variety of plastic recycling applications including, but not limited to, grinding plastic bottles, film and a variety of small rigid plastics.
For added convenience, we also offer a wet plastic granulator, which has an additional rubber seal and water inlet hose that allows a continuous jet of water to be injected as the plastic is being cut. This helps to clean the plastic waste while keeping the blades cool during operation.
Plastic recycling pelletizers are high speed machines capable of cutting thin plastics of smaller sizes into flakes and fine shreds. Due to their high rotational speed, operators must be careful not to have hard contaminants such as metal or rocks in the input stream. Metals such as nuts and bolts can easily damage the machine, including very easily shattering the cutting blades. To ensure that no metal is present, we recommend adding a magnetic levitation separator above the conveying system.
Plastic shredders are also used for size reduction in plastic recycling and are lower speed, more robust machines capable of cutting large pieces of plastic. They are also more tolerant of contaminants. Plastic shredders are therefore often used to pre-cut large pieces of plastic into smaller sizes suitable for use in plastic pelletizers. The granulator then further cuts the plastic into thin slices or regrinds it.
All our products are CE certified.
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Name |
Specification/Type |
application |
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screw cylinder |
130/25 exhaust type 38CrMoAl nitride,The feed mouth is alloyed with alloy, length ratio 25:1 |
Extrude plastic on the mainframe |
|
screw cylinder |
130/10 the same as above, length ratio10:1. |
Extrude plastic on the auxiliary |
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Motor power |
Y55KW-6, 380V, Star delta start |
Main extrude drive |
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Motor power |
Y22KW-6, 380V, Frequency control of motor speed |
Auxiliary machine drive |
|
reducer casing |
250 type+180 type |
main auxiliary gear change |
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heating ring |
stainless steel |
|
|
Cooling tank |
5 sets,220V |
|
|
main granulating mould |
JT-electric dual mode 220*220, |
Main filter plastics |
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Auxiliary granulation mould |
JT-electric single mode 220*220 otter board |
Auxiliary filter plastics |
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inverter |
22KW |
The auxiliary machine uses and changes the frequency to adjust the speed |
Remark: The above main engine cooling tank 3 area, the auxiliary engine cooling tank 2 area.
All ceramic + stainless steel heating coil!
Electric control box,16 zone PLC touch screen operation intelligent temperature control.The temperature control module adopts "huibang",Touch screen with "explicit control",Frequency converter adopts "daily industry",All electrical appliances are made of pure copper wire.
Top quality.
Contact us to discuss pricing and ordering details.
Additional images
Main extruder:put the raw material in the main granulator, then it wil be melted into heated solid, there is heating wire,And the wire is made of copper , One of the properties of copper is that conduct heat quickly, Unique cooling structure design, thermal resistance of small, fast heat conduction wire skin, made of high temperature prevention material, which is featured with safe, water proof and high temperature prevention.
Auxiliary extruder: the heated solid then enter into the the auxiliary granulator, strong hydraulic will push the solid into thin threads through the mesh, and thin threads will trickle down to the cooling tank through the discharging hole.
Cooling tank: Mainly used to cooling the hot threads from the discharging hole of the auxiliary granulator.
Cutting machine:cut the strings into granules. granules are nice of averaged size.
Pick up contanier: catch the granules.
Control cabinet: control the temperature of the granules machine.
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Model
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125type
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150type
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180type
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220type
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Capacity
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100KG/H
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150-200KG/H
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250-300KG/H
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300-500KG/H
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Screw design
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SINGLE SCREW
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SINGLE SCREW
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SINGLE SCREW
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SINGLE SCREW
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Direction for Pe Pp Film Two Extruder Granulation Line China Plastic Granulating Machine/plastic Recycling Granulator use
main granulator :put the raw material in the main granulator, then it wil be melted into heated solid, there is heating wire, And the wire is made of copper, One of the properties of copper is that conduct heat quickly, Unique cooling structure design, thermal resistance of small, fast heat conduction wire skin, made of high temperature prevention material, which is featured with safe, water proof and high temperature prevention. auxixlary granulator: the heated solid then enter into the the auxiliary granulator, strong hydraulic will push the solid into thin threads through the mesh, and thin threads will trickle down to the cooling tank through the discharging hole. cooliing tank: Mainly used to cooling the hot threads from the discharging hole of the auxiliary granulator. hobbing pelletizer:cut the strings into granules. Granules are nice of averaged size. baggging machine: catch the granules control cabinet: control the temperature of the granulator.
1. skillful manufacture
2. sophisticated technology
3. finely processed
4. Latest technology
5. professional design
6. rational construction
7. excellent quality
8. durable in use
9. dependable performance
10. easy and simple to handle
11. selling well all over the world and win warm praise from customers
12. excellent technical engineer team 13.one year quality guarantee
Packing & Shipping
Our company is professional for waste plastic processing machinery. we are located in Baoding City, Hebei Province, and enjoying convenient transportation access. We are focused on researching and developing new products to meet markets and customers' satisfaction.With abundant strength, we have lots of professional technicists and skilled workers. Dedicated to strict quality control and thoughtful customer service, our experienced staff members are always available to discuss your requirements and ensure full customer satisfaction. We strictly carry on Product quality standard to produce and test. We are fully committed to producing technologically advanced kinds of PET bottles/pp pe/Garbage crushing washing drying recycling line; multifunctional recycling line; All kinds ofcrushers, washers, granulators, dryers, label removers, baler, bale breaker and other plastic recycling machines. Welcome u visit our company!!!
1. Advanced and outstanding product will be determined more by continuously improved technique support and service. Our service covers all the sales process: before, during and after sales.
2. To meet your satisfaction and to guide you to advance, we have established unanimous customer service awareness and measurable customer service standard.etc.
3. Our service-line is offered 24 hours with a quick respond: respond within 12 hours for domestic customer, 20 hours for international customer.
※ All specifications and designs are subject to change without notice.
※ based on customers' requests
FAQ
(1). Q: Can we send sample for customizing the machine?
A: No problem, you can send us samples, and our engineer will recommend and customize the machine according to your product and other demand
(2). Q: If we have problem on machine or production, can you help us?
A: Yes, no problem. We offer the Preventative Maintenance and After Sales Service. We test the machine before delivery. We offer comprehensive maintenance options to prevent equipment issues before they become problems. Also we offer one year guarantee period. If there is problem in using, you can tell us. Our engineer team will do best to help you solve the problem. Our engineers can go to your factory and help you solve the problem. We provide longlife service for the machine.
(3). Q: How can I get the price, photos and video about the machine?
A:You can contact me online or send an inquiry. Please provide your request details as clearly as possible. So we can send the price to you as soon as possible. For design or further discussion, we can all receive QQ, wechat, Skype or other instant methods to avoid any delay. We can provide you with all the details of our machines. We can manipulate the video for you if you need it.Of course, you can also visit our factory.
(4). Q: Why choose us?
A: 1.We are an exporter of professional chemical fiber machinery factory.
2. We have rich experience for chemical fiber machinery more than 21 years.
3. Our quality is praised by our customers and we provide very competitive price for you.
4. We will provide service for the machine all the time.
